Mikromotoren für Anwendungen der Unterhaltungselektronik

Kompakte und leichte Motoren für eine geringere Stellfläche bei erhöhter Produktion, hoher Effizienz bei geringem Stromverbrauch, maximale Leistungsdichte, robuste Gestaltung für alle Umgebungssituationen, geringe Trägheit und hohe Geschwindigkeit reduzieren die ZykluszeitMaximum power density,Robust designs for all environmental situations,Low inertia and high speed reduces cycle time

E-Bike Electronic Suspension Drive System

With the rapid growth of the ebike market, riders are demanding a better riding experience than ever before. Traditional mechanical suspension systems can no longer meet the increasing expectations for comfort and intelligence. Against this backdrop, electronic suspension technology has emerged, offering multi-level intelligent adjustment and delivering an unprecedented level of comfort for cyclists.

The working principle of an electronic suspension is based on a closed-loop control system: sensors mounted on various parts of the bike frame—such as accelerometers and travel sensors—continuously monitor road vibrations and vehicle dynamics. This data is transmitted to the Electronic Control Unit (ECU), which processes the information using preset algorithms and sends out commands. The micro gearbox receives these commands and precisely adjusts the damper valve opening, thereby changing the flow characteristics of the hydraulic fluid and achieving stepless damping adjustment. The entire process happens instantly, with virtually no perceptible delay for the rider.

In an electronic suspension system, the gearbox acts as the “muscle,” converting the ECU’s electronic signals into precise mechanical movements—making it the key actuator that enables intelligent adjustment. While traditional suspension tuning requires manual rotation of adjustment knobs, electronic suspension systems perform this automatically through micro gearboxes, with technical complexity and precision requirements increasing exponentially. This transformation elevates the suspension from a static mechanical device to a dynamic intelligent system.

Planetary gear structures, known for their compact design and high transmission efficiency, have become the mainstream choice for electronic suspension gearboxes. With over 20 years of expertise in precision transmission, ZHAOWEI provides micro planetary gearbox solutions for electronic suspension systems with the following core advantages:

Compact and lightweight: Available in diameters from 3.4 mm to 42 mm, meeting the compact space and lightweight requirements of e-bikes.
Low-noise operation: Optimized design and manufacturing processes keep operating noise below 45 dB, ensuring a quiet riding experience.
High transmission efficiency: Precision gear grinding technology enables transmission efficiency of up to 98%.
Long service life: Rigorous quality control and durability testing reduce maintenance costs and ensure reliable, long-term performance of electronic suspension systems.

ZHAOWEI gearboxes are already widely used in automotive electronics, smart home devices, and other sectors. We will continue to deliver high-precision, high-reliability core transmission solutions for e-bike electronic suspension systems.